1996 Suzuki Across GSX250F

Discussion in 'Your 250cc Projects' started by MCiN7, Dec 28, 2014.

  1. MCiN7

    MCiN7 Well-Known Member

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    Got my fairings back from being painted (2pac), so shiny!
    2015-01-20.jpg

    Tried to fit them last night but the gaps are shocking around the boot. The other fairings don't really have any adjustment (bolted to the chassis).

    I replaced the headlight bracket (left rear view mirror bracket was bent) and also replaced the little brackets that hold the middle of the top fairings.

    The only thing that is strange is that you need to force the boot down to line up the holes inside (that bolt onto the chassis). Tonight I'll take off the battery box so there's move room for lines/wires to go and see if I can line it up without using too much force.

    These are the holes that don't line up unless you push the boot down with a heap of force, battery might be slightly too tall
    a.PNG

    Will post pictures with results.
     
  2. MCiN7

    MCiN7 Well-Known Member

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    So, here are the results, the holes inside the boot and the holes in the middle of the top fairings that don't line up or have too much gap.

    The right side is not too bad.

    The left side however, the top fairing is on top of the boot fairing {red} (image with the red/blue lines), if I lift the boot so the top fairing sits flush, the boot comes up from the back fairing {blue}.

    I think my only hope is to find someone local with an Across and compare the brackets.
    Apart from that, looks good! I have some Suzuki decals to go on, but that will be down the track.

    IMG_20150122_202333.jpg

    b.PNG
    IMG_20150122_202348.jpg IMG_20150122_202519.jpg IMG_20150122_202534.jpg IMG_20150122_202547.jpg IMG_20150122_202551.jpg IMG_20150122_202627.jpg IMG_20150122_202738.jpg IMG_20150122_202756.jpg IMG_20150122_202808.jpg
     
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  3. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    You just need some red wheel rim tape, and some red brake & clutch levers and you're sorted! :D
     
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  4. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    And a forum sticker :D

    looks good mate :thumb_ups:
     
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  5. kiffsta

    kiffsta Senior Member

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    Back in black !!!
     
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  6. Moo

    Moo Plodge Racing!!!

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    looks really good mate! very nice in Black!!
     
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  7. TechHeadFred

    TechHeadFred Well-Known Member

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    Ooh, shiny!
    :Drool:
    :thumb_ups:
     
  8. risky

    risky risky

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    schmick.
     
  9. lupin

    lupin Active Member Premium Member

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    Wow I almost went for this one over Xmas but wasnt sure I wanted the headache again.

    Wish I did now lol
     
  10. MCiN7

    MCiN7 Well-Known Member

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    The only headache so far is getting the boot to fit correctly
     
  11. lupin

    lupin Active Member Premium Member

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    Well I was more worried about getting it running. I was lucky with my bandit that the firing order was wrong and thats why it wouldn't start. Didnt think I'd be lucky twice. Seems I would have been.

    Who did you get to paint it?
     
  12. MCiN7

    MCiN7 Well-Known Member

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    Brother, few parts need to be re-painted (has a few runs).
     
  13. Phil

    Phil Senior Member Contributing Member

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    Take 2 steps back and you don't tend to notice them :lolsign:
    Really do like the shiny black finish, tend to show the dirt and marks a bit more but hey bikes aren't that hard to keep clean.:thumb_ups:
     
  14. MCiN7

    MCiN7 Well-Known Member

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    Okay, update - I can't get this boot to line up for the life of me. Thanks to Jessica and Andrew for taking the time and chatting with me about that frame.

    Going to head to two different wreckers to get measurements and going to take along some blu-tac to mould both bracket templates (so height, angle and position will be correct).

    While I'm there I will check that my boot/brackets are not warped. I'd assume if it wasn't, I should be able to hinge the base of the boot and the top bolts should line up a-okay.

    If I can't get the thing to line up on my bike after moulds and that, I can get a good frame from SA for $100 ex freight which is pretty good.

    That's where I'm at anyway - even if I do need to get a frame I scored myself a pretty good bike.
     
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  15. MCiN7

    MCiN7 Well-Known Member

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    Boot is not warped, boot brackets that attach to the boot were replace with good ones (tested while at the wreckers), boot hinged replaced and the brackets that attach to the frame that hold the boot on have been straightened to match mold (Paul at Eastern Motorcycle Wreckers cut some brackets off to take home, so compared with them as well).

    No go. Nothing on the boot can physically bolt to the chassis, except for the hinge pin.

    I did see a dent on the frame and Andrew pointed out a hump on one of the rails.

    Going to go ahead and get the frame from SA. Probably won't touch the bike until my car is back together so I've got some room in the garage :).
     
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  16. kiffsta

    kiffsta Senior Member

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    shame you are not in Qld, I have several frames in the garage
     
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  17. MCiN7

    MCiN7 Well-Known Member

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    Have finally got the car fixed but the steering rack is gone. Decided to start doing things on the bike instead.

    Here's my frame :). Going to ring around locally but if all else fails I'll need to get one freighted from Kiffsta.
    IMG_20150309_104437.jpg IMG_20150309_104516.jpg
     
  18. Moo

    Moo Plodge Racing!!!

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    jeeeezzzz thats no good mate! i feel your pain :( hopefully you can find a straight one.
     
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  19. MCiN7

    MCiN7 Well-Known Member

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    Got a frame and the bike is almost back together, before I tie down the loom, I have some extra connectors - does anyone know about these? The bike runs without them.
    IMG_20150314_155916.jpg IMG_20150314_155938.jpg
     
  20. Phil

    Phil Senior Member Contributing Member

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    It's been a long time since I played with one, however the Across has some quirky bits such as your boot release and internal light.
    Also has electric fuel cap release...........could those connectors on your loom be for that........ my 2 cents worth !!
     

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