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Project Bought a ZXR250C.

Discussion in 'Your 250cc Projects' started by Linkin, Jan 30, 2017.

  1. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    I have no idea to be honest, when I did the front & rear pads I only checked that the seals are in place and not squished out or leaking. The boots for the sliders are in good nick though.

    The issue with the bracket is that the part is NLA, seems a bit silly on Kawasaki's part.
     
  2. sharky

    sharky Well-Known Member

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  3. sharky

    sharky Well-Known Member

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  4. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    That's strange, I wanted to order one from megazip and they told me the part was no longer available
     
  5. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    My H4 LED globes arrived today, so I got about to fitting them after I got home.

    The globes that were in the bike were H6 35/60 watts, to my surprise. Everything I've read has always said they are H4R.

    xgBh9uC.jpg

    I'll spare the pictures of the mangle- *ahem* modifications I did to fit the H4 globes. But basically, I cut off the lower tabs, bent the top one back towards the plug (otherwise they point too high) and bent the top left edge where the cutout is on the H6 (see photo, top right, kinda hard to see)

    Now the standard globes' output isn't worth photographing so here are the LED ones. iPhone pics aren't the greatest, and it was only just getting dark. Plenty of streetlights around so I went back to the driveway.

    Low beam

    05icvdv.jpg

    High beam

    syn7d4q.jpg

    Low beam again

    nd8sv3A.jpg

    High beam again

    IScwpSr.jpg

    Lens lowbeam

    8bLOGNE.jpg

    Lens Highbeam

    pnrzK7H.jpg
     
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  6. Andych

    Andych Moderator Staff Member Premium Member Contributing Member Dirty Wheel Club

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    Nice... but they still look a little high based on the amount of wash to the left on the fence.. proof of the pudding is how they are to ride with at night... they look like they should be much better.
     
  7. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    That driveway is slightly uphill so disregard the height of the beam
     
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  8. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    Care package from megazip arrived yesterday so I got busy. New clutch cable, new speedo cable and guide for the mudguard, and a new spring clip to replace the one @GreyImport sent me

    IMkId1U.jpg

    Ere6I1T.jpg

    I planned to do both sets of spark plug seals, but upon pulling the coils and plugs out, I found that they were only barely weeping, so I've left them for another time (next valve clearance check most likely)

    Put a set of CR9EIX iridium plugs in, here are the old plugs... looks to be a bit on the rich side, some burnt oil leftovers, and the white banding on the tips makes me think that they were slightly lean at idle.

    rtYgLwc.jpg

    I pulled the carbs off and reset all the pilots once again, this time to 2.75 turns out.

    Work had a fancy new electronic balance gauge set, so I got the honour of using them. The previous set of gauges were less than ideal, and there were only 2 of them, so we were constantly swapping them around to do 4 cylinder bikes... no longer...

    Before:



    After - I accidentally pulled #3 line off while moving the gauges so ignore the drop, you can see its balanced at the very beginning.

     
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  9. Andych

    Andych Moderator Staff Member Premium Member Contributing Member Dirty Wheel Club

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    Those balance gauges are pretty schmick.. the bike sounded better afterwards as well...
     
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  10. TonyZXR

    TonyZXR Well-Known Member

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    Nice dude that gauge is sick
     
  11. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    I would always prefer a Morgan Carbtune or mercury gauges myself.
     
  12. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    Fitted my new windscreen yesterday. Much better than the standard unit, which is very low & flat, so much so that it restricts view of the instruments. Don't have that problem now, and have better wind protection.

    Bought it from JRE Accessories in QLD off ebay.

    MZwyMEm.jpg

    FPT0zEm.jpg
     
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  13. sharky

    sharky Well-Known Member

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    Are they the ones advertised as double bubble? & is that the light or dark tint?
     
  14. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    I believe it's just a single bubble and light tint.
     
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  15. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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  16. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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  17. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    Replaced the screen bolts with SD-R anodised items, and the screen cracked! NOT happy with myself for that... going to have to do something to stop it from spreading further...

    I am also in contact with HEL Australia about ZXR250C braided brake line kits, shall see what happens there.
     
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  18. TonyZXR

    TonyZXR Well-Known Member

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    oh no that sucks . Interested to see what HELs response is . A and C should be the same right
     
  19. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    giphy.gif
     
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  20. maelstrom

    maelstrom LiteTek Staff Member Premium Member 250cc Vendor Contributing Member

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    Drill a hole at the end of the crack. With a drill suitable for acrylic not a normal jobby.
     
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