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1993 ZZR-250

Discussion in 'Kawasaki 250cc Twins' started by Murdo, Aug 17, 2016.

  1. Phil

    Phil Well-Known Member Premium Member Contributing Member

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    Is there any doubt re the engine starting??? We have faith in the good Doctor :thumb_ups:
     
  2. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Maico 250, Royal Enfield 250, CF 250 V5 and 650TK, VT250, NX650, GN250, CJ250, CBR250, ZZR250 plus a few others.
    Getting it together.
    CBR start 017.JPG
    It is now ridable but I have a bit of paintwork and fairing repairs to fix.
    Have a look at this cluster f*ck of repairs to the mirror mounts of the top fairing.
    CBR start 002.JPG CBR start 001.JPG CBR start 003.JPG
    Didn't look any better when I got the fiberglass off (didn't have to try very hard) and had been glued with some crap as well.
    CBR start 007.JPG
    I bought one of these hot air plastic welders from fleabay, but it blows too much air volume and when I get the plastic melted the wind pushes it out of the join. I tried squeezing up the outlet (just made the wind blow stronger out a smaller hole), restricting the air intake (motor got too hot) and even put a T piece in the line to divert 50% of the volume to atmosphere, still no good. I got my trusty soldering iron, fitted the flat blade and went back to how I have been doing it since the 1970's.
    CBR start 016.JPG
    Is strong and should clean up with the sander nicely. Maybe get some paint when the weather clears.
    CBR start 013.JPG
     
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  3. Joker

    Joker CLUB250 Staff Member Premium Member Ride and Events Crew Contributing Member

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    Where do you buy the plastic fill from Murdo? Bunnings?
     
  4. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    I did buy some of those rods from Bunning's, but I have an old Honda fairing (from my 1993 ST1100) that I cut up into strips about 3mm wide that I mainly use.
     
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  5. Joker

    Joker CLUB250 Staff Member Premium Member Ride and Events Crew Contributing Member

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    I've tried that with an old CB250 fairing and I find when it's melted it becomes really brittle. Do you have that issue too?
     
  6. my67xr

    my67xr Well-Known Member Premium Member

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    Is your hot air gun temp adjustable ?
    If not you might be able to use something like this to tune it to what you need, or a better quality one.
    Make sure it is rated to the maximum wattage of the temp gun and mount it inside a jiffy box too so you can't electrocute yourself
    http://www.ebay.com.au/itm/AC-50-22...787871?hash=item2ca448af1f:g:AYkAAOSwOVpXfxfz

    Some old sewing machine's have a similar circuit in them too, just make sure it's ac output as well.
     
  7. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    No brittleness so far.
    The temp is adjustable, but even on the lowest heat setting the wind speed is still the same. Will have to try one of those on the fan motor.
     
  8. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Got it all together and running now and polished up for the street show. Still waiting on a new seat cover and the 'zzr' stickers.
    cbr and show 16 002.JPG cbr and show 16 003.JPG
    At the street show.
    cbr and show 16 014.JPG
     
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  9. kiffsta

    kiffsta Administrator Staff Member Dirty Wheel Club Contributing Member

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    they look great Murdo
     
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  10. Phil

    Phil Well-Known Member Premium Member Contributing Member

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    Nice job Doc, as per usual your bikes look awesome.
     
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  11. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Got the stickers and the new seat cover on (still needs to shrink a bit) and borrowed a plate and took for an early morning ride. These don't go too bad at all.
    bikes for sale 2 013.JPG
     
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  12. sharky

    sharky Active Member Premium Member Contributing Member

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    Nice job, the orange & black work great :thumb_ups:. Very smooth to ride they are Indeed.
     
  13. Phil

    Phil Well-Known Member Premium Member Contributing Member

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    They are a good thing, trust it returns better economy than it's big brother. Looks good mate

    Sent from my SM-G900I using Tapatalk
     
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  14. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Took it for a blue slip (registration inspection) today, bought a plate and insurance, and ready to ride. :)
     
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  15. Joker

    Joker CLUB250 Staff Member Premium Member Ride and Events Crew Contributing Member

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    Nostalgia has me wishing I could ride yours.
     
  16. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Well you could buy this one or my spare if you really want one.
     
  17. Joker

    Joker CLUB250 Staff Member Premium Member Ride and Events Crew Contributing Member

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    Thanks for the offer but I'll pass, would love to ride one again for the heck of it but unless it was a 600 or 1100 I don't think I'd own one again :)
     
  18. Murdo

    Murdo The Good Doctor Staff Member Premium Member Ride and Events Crew Contributing Member

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    Took the little ZZR for a 120Km run today and am impressed with how well it sits on the road. It's a bit busy at 100Km/h (8,000 rpm) but seemed to climb hills ok. Only a small bit of vibration through the right handgrip. Think I will go a grade heavier on the fork oil, although the springs seem ok, to give a bit less dive under brakes and suit me better. Didn't even hurt my back too much. :)
     
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  19. kiffsta

    kiffsta Administrator Staff Member Dirty Wheel Club Contributing Member

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    They ride really well don't they ? I had one years ago, it was super steady through the corners
     
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  20. TechHeadFred

    TechHeadFred Well-Known Member

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    I miss Nix. I think I'll have to find another ZZR-250 once the current round of projects are finished! :)
     

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