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FZR250 - had work done to my bike and . . .

Discussion in 'Yamaha 250cc In-Line 4's' started by richie, Jul 9, 2015.

  1. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    It's just the new pads bedding in, it'll go away.

    You should replace the chain and both sprockets ASAP. The stock sizes are 17 tooth front, 56 or 57 tooth rear, and the chain size is 428. Buy a new crush washer for the front sprocket as well.

    Your bike appears to be a 3LN1 which means the readily available aftermarket sprockets will fit without an issue. If it ends up being a 3LN3 or newer (some has changed the front from single headlamp to dual headlamp) you need a 2mm spacer on the inside, or buy the correct sprocket from Litetek: http://litetek.co/Sprocket_Drive_Yamaha_FZR250_3LN3.html

    http://www.slipstreamperformance.co...250-1986-1993-EK-Supersprox-chain-sprock.aspx

    Make sure you select 17T front an 57T rear.
     
  2. Willrcr15

    Willrcr15 Well-Known Member

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    Forcing the caliper pistons back should put the fluid back into the reservior or you can crack the bleeder valve & let the fluid out that way.
    The pistons in the calipers might be a bit stuck / sticky, they might free up, they will definitely work but might drag a bit. Keep checking the front wheel & make sure it isn't sticking / draging & if it is you'll have to strip the calipers & clean them up. Its a simple job & install a new caliper seal kit while your at it.
    Oh the joy of owning a bike, you gotta love it !
     
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  3. richie

    richie Active Member

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    When I changed the pads I pushed out the pistons in calipers because there was meat left in the pad and I cleand all the surfaces very well and took off majority of corrosion. The pads have freed up today I had to drive to town and I was able to push the bike freely while sitting on it I couldnt yesterday.

    Im 99% sure the bikes 3ln1 I will count the teeth on sproket but ive ordered that set on ebay now. So with any luck its the right one. I havent had the chain off yet or anything would it be bad to reuse the old washer?

    Thanks for the help guys its really appreciated :)
     
  4. richie

    richie Active Member

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    I counted the teeth on my sprocket there front was 13 rear was 43 am is this bad seeing as I ordered the other one????
     
  5. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    It most likely means a previous owner has changed the sprockets and chain to a 520 size. There isn't really a problem with doing so, as they are generally more available and in different sizes.

    However the larger chain and sprockets also means the engine has to work harder to move it.

    The designers chose 428 chain size for a reason
     
  6. richie

    richie Active Member

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    Oright ok so next thing is these pictures just so you can see maybe if its 3ln or 3ln3



    20150710_153422.jpg 20150710_153350.jpg
     
  7. richie

    richie Active Member

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    Should I clean all the crud off the sprocket cover and also what should I use to lubricate the new chain I have a can of chain wax or will I need to get an specific chain oil?
     
  8. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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  9. richie

    richie Active Member

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    Ah right cool. Will I need to put on the wax for protection from the elements as it rains alot here and ive no garage ive been meaning to by a cover. Ya my bike must b 3ln1 going on that Iinformation engine is 1hx.

    How tight should the bolt going across holding the rear wheel on? I dont have a torque wrench. I just dont want to make a bad job of replacing the chain yano
     
  10. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    That is not close to being right for the bike ..... what you have ordered is correct.

    Clean up all the crud before reassembly ..... you can reuse the lock washer , just flatten it before u put it back on and try and use a different spot to bend up the tab to lock the nut.
    Don't forget to loosen the front sprocket nut first before u remove the rear wheel and chain.

    The chain may be longer than needed and require a few links removed .... the wheel needs to be as much forward in the swingarm as possible with the new chain to allow for stretch and adjustment rearwards over time.
    With the chain adjusters on the ends of the swingarm you have to get a balance between the right chain tension and the rear wheel alignment...... u will see markers on the outside of the swingarm to get the wheel aligned straight.

    The closed end of the link clip should face the direction of chain travel

    Torque setting for rear wheel nut is around 100Nm ... in other words ..very tight.
     
  11. richie

    richie Active Member

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    Being that far off how would that change the characteristics of the bike gear it down?

    Ok will do yes 100nm is fairly tight I might just borrow a torque ratchet then as I know to tight and it will impead the free spinning of the wheel.

    Link clip towards the headlight gotcha :)

    Is it hard to take links off? Ive never had the pleasure :-/

    As always mr grey your knowledge is proving invaluable to me!
     
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  12. Mclaren

    Mclaren Well-Known Member Contributing Member

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    Chain I use engine oil on rag doesn't flick up like the can crap everywhere
     
  13. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    It's not hard with the right tools, that being a chain breaker kit. Your local motorbike shop should sell them.
     
  14. Willrcr15

    Willrcr15 Well-Known Member

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    You can grind the heads off the pins & knock them out with a punch
    Most new chains come with circlip joiner links these days, easy to install
     
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  15. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Can u post up your engine number?

    Your front sprocket looks 'thick' ... as in the ones used on a 3ln3 and above
     
  16. richie

    richie Active Member

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    I braved the elements to get it all it has on the engine is 1hx no numbers after it and the one that should be on the front is not there? My frame no is 3ln-224858. Id say ill be using the grinder to take the heads off said pins as ive no local bike shop as such
     
  17. richie

    richie Active Member

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    Forgot to mention linkin that company you linked me doesnt post to ireland. Will the new chain and sprockets make my bike have less acceleration due to more teeth on them?
     
  18. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Gearing can be a little complex at times ..... try this
    For general riding I cant see much point in changing the stock setup.

    http://www.gearingcommander.com/
     
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  19. richie

    richie Active Member

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    Ill have a look at it there ill enter in my bikes ones and see. Did u see my engine number or lack of numbers I should say just had 1hx on top near clutch cable?
     
  20. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    The problem also with a 'small' front sprocket is the chain scraping on things it shouldnt.

    Strange the motor hasnt a number .... if its not near the clutch cable its usually at the front near the headers.

    Your frame indicates 3LN1 but the motor could have been swapped out
     

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