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Project Risky's FZR250 2KR

Discussion in 'Your 250cc Projects' started by Linkin, Feb 19, 2016.

  1. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Yamaha's , 1990 FZR250R 3LN3 , 1986 XT250TS 57R , 1984 IT200L 43G, 1976 IT400C 510
    Guessing top gasket is genuine ?
    The bottom one look's like the water gallery hole's are bigger and higher between 1&2, 3&4
     
  2. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    I didn't measure them with a micrometer, maybe just the camera angle, but they were the same to my eye.
     
  3. risky

    risky risky

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    all i can say is ipaid dear for the genuine one. are well always another motor to build
     
  4. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    My Bike:
    1937 Royal Enfield 250, CF Moto 250 V5, Honda's XL250, CBR250, FT500 plus a few others.
    Got a couple of free days over the weekend and put a bit of it together. Made a front stand out of an old bed frame angle and piece of tube up the head stem and screwed to the table.
    2kr 001.JPG 2kr 002.JPG 2kr 004.JPG
    Does anybody know what these wires go to on a 2KR. Red and brown, both have 12 volts and a two pin plug. Got the rest figured but not these. Manual doesn't show them.
    2kr 003.JPG
    Fork legs have been sent to Brisbane to be rechromed. Next is to rebuild the carbs and get it running when new bits arrive.
     
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  5. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Yamaha's , 1990 FZR250R 3LN3 , 1986 XT250TS 57R , 1984 IT200L 43G, 1976 IT400C 510
    On my 2KR loom, in that area there is only a single brown wire and a single red wire, both with female bullet connectors.
    Not sure where they run to though.

    That plastic terminal block for the red and brown wire doesn't look like a Yamaha block,
    maybe its been changed at some stage, i can see some heatshrink over a join on the brown wire too?
     
    Last edited: Oct 16, 2017
  6. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    I think it was a manual radiator fan switch - from memory
     
  7. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Hope u have sponsorship for this project :cool:

    At least it will look good beating those MC19s out at the strip :crazypilot:
     
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  8. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Couldn't be a fan switch as its under the seat next to the battery. I have cut out the dodgy fan switch and repaired the wiring back to the sender on thermo housing (as instructed).
    The heatshrink was to repair where the wire was broken off. Any idea where the red and brown go to?
     
  9. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Nah sorry, i only have the engine, carby's, harness, coil's, exhaust and fuel pump, nothing else

    It's not the rear brake light switch wiring ?
    I have a yellow wire with a male bullet fitting coming from the same area in the 2KR loom, and it's the same length as the brown wire.
    I reckon those wire's with the white socket is off a later bike that they took the brake light switch from.
    The original yellow wire might have been broken and was replaced with a red wire ?

    FZR250 Yamaha 2KR brake light switch

    s-l225.jpg
     
    Last edited: Oct 17, 2017
  10. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Thanks my67, but all the wires to tail light, brake switch, exup servo, blinkers, solinoid, engine, ignition box, etc are connected and working. I thought maybe a low water level sender but there is none in the water tank. These seem to be for something else that I cannot find in any of the manuals.
     
  11. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    It is the same block and wires on the spare 2KR loom too.
    xx 002.JPG
     
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  12. risky

    risky risky

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    also may i add it is not on all 2kr looms.
     
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  13. Joker

    Joker See "about me" for contact details. Contributing Member

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    Having just done my 3LN, a similar plug I found had the neutral light and oil level sensor go into a plug like that. Not sure if it helps, took me a while to figure that one out.
     
  14. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    My 2KR loom from a January 87 FZR250

    Maybe they changed to loom's with the 1987 2RF, and 1988 3HX1, 3HX2 and 3HX3's FZR's ?

    20171021_205357.jpg 20171021_205405.jpg
     
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    Last edited: Oct 21, 2017
  15. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Thanks for the help. Maybe I will have to wait until running to see if anything needs to go there.
     
  16. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    What weight of oil do people recommend to put into the forks (remembering that it will have a heavy rider), and more or less than the standard amount?
     
  17. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    10w is recommended but the front nosedives easily so we put 15 in the Virgin and it made a noticeable difference ... standard amount 390
     
  18. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Thank you squire.
     
  19. mboddy

    mboddy Well-Known Member Premium Member Contributing Member

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    Japanese Domestic Market (JDM) bikes have much softer damping than Australian market bikes.
    Even thicker oil won't give you great results.
    There are too many compression holes in the damper rods and the rebound holes are way too large.
    Best to fit an Emulator valve and weld up and redrill the rebound holes.
    Fortunately the 2KR has 35mm forks and so you can use valves from Mike's XS.
    https://www.mikesxs.net/yamaha-xs650-damper-valve-pr-front-forks-77-84-oem-1t3-23170-00-00.html
     
  20. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    My Bike:
    1937 Royal Enfield 250, CF Moto 250 V5, Honda's XL250, CBR250, FT500 plus a few others.
    The mounting plate for the front guard had been broken and welded on all corners before, and was broken again. Instead of re-welding it again, I got some aluminium a bit thicker and made a new one.
    Phone line fault 001.JPG
    I rolled it around a piece of 100mm pipe to get the shape and two slight folds at the ends to match the original.
    Phone line fault 002.JPG
    Cut out with the plasma cutter and sanded smooth. Drilled to suit and bolted to the guard with stainless cap screws. Ready to fit.
    Phone line fault 003.JPG
     
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