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Help ZXR250 Fairing Material

Discussion in 'Kawasaki 250cc In-line 4's' started by Cmor7965, Aug 28, 2020.

  1. Cmor7965

    Cmor7965 Active Member

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    Does anyone know what material the original fairings are made of?

    Previous owner dropped the bike and I want to properly plastic weld the panels together (atm it's covered in poorly bonded fibreglass reinforced epoxy). I'm assuming its injection moulded ABS or PP...
     
  2. TonyZXR

    TonyZXR Well-Known Member

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    It's abs. The black rods from bunnings work a treat

    Sent from my SM-N960F using Tapatalk
     
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  3. DannoXYZ

    DannoXYZ Well-Known Member

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    epoxy or polyester fibreglass resin does stick pretty well to ABS. Like with painting, issue is adequate preparation. Surface must be cleaned and degreased. Along with sanding, 80-100 grit is best.
     
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  4. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Yeah it's ABS, best off with plastic the welding method
    ABS is used on lot's of thing's including car part's, toy's etc etc
    So if you get stuck you can use some old Lego and melt it down with some Acetone to make a thick paste
    Even use old broken fairing's, make sure the old paint is cleaned off everything well before welding with it


    https://www.ebay.com.au/itm/ABS-Pla...174594?hash=item3fcd3b9882:g:L60AAMXQnFhTkJ4U
     
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  5. Cmor7965

    Cmor7965 Active Member

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    Awesome, thanks for the replies.

    I had intended to go with the acetone/abs paste method but i do have a spare soldering iron handy so maybe i'll pick up some rods from bunnings and give that a whirl.
     
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  6. RyanZXR

    RyanZXR Active Member Premium Member

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    Hey Cmor, Did you manage to fix it up alright?
    I low sided my zxr250a yesterday, on the right side. Very minor but the fairings need a touch up.
    So happy the bike is OK.
    But if you wouldn't mind sharing what you did, i would greatly appreciate that. I have some 2 step epoxy that I used for my snowboard. But I've never done any plastic repair really.
     

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