1. This site uses cookies. By continuing to use this site, you are agreeing to our use of cookies. Learn More.

Project 2nd ZXR250 rebuild/repair

Discussion in 'Your 250cc Projects' started by Khaiden Cori, Nov 26, 2016.

  1. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    Started fixing up my old engine :)
    Originally what happened to ruin it was I turned over the engine without cam chain tensioned so chain skipped and pushed cams out of alignment ....
    So I recently tackled realignment of cams ,next week i will be leak testing valves and then a compression test :)
    Mostly likely bent valves and possible piston crack but I'm keeping hope that it's fine!
    Shall keep everyone updated !

    Not sure weather to just get it running and just track bike it or basically rebuild eveeything for a fresh brand new ZXR :)?

    Resized_20161126_155210.jpeg Resized_Screenshot_20161126-153412.jpeg
     
    • Like Like x 2
  2. ShaneP

    ShaneP Well-Known Member

    Messages:
    2,574
    Likes Received:
    1,101
    Trophy Points:
    798
    Joined:
    May 12, 2014
    Gender:
    Male
    Location:
    Yeppoon
    My Bike:
    Yamaha FZR250 speed bike, Yamaha YZ/WR250F, Kawasaki ZX2R, Honda VTR250, DR350 (x 3.5), a couple of prototypes and whatever else.
    You only track bike something that has been made unregisterable (no compliance plate, statutory write-off, all electricals for lights have been cut off) or too costly to put on the road. So, if you're fixing the motor, why not fix it properly?
     
    • Like Like x 1
  3. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

    Messages:
    4,017
    Likes Received:
    2,240
    Trophy Points:
    923
    Joined:
    Nov 19, 2013
    Gender:
    Male
    Occupation:
    Gardener
    Location:
    Tasmania
    Home Page:
    My Bike:
    Spada, VT250F & ZX2R
    What engine is that? An A or a C?
     
  4. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    C model mate:)
     
  5. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    Would probably take about 750 max to rego I reckon :)
     
  6. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

    Messages:
    4,017
    Likes Received:
    2,240
    Trophy Points:
    923
    Joined:
    Nov 19, 2013
    Gender:
    Male
    Occupation:
    Gardener
    Location:
    Tasmania
    Home Page:
    My Bike:
    Spada, VT250F & ZX2R
    Keep me in mind if you decide to sell it.
     
    • Like Like x 1
  7. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    If I'm selling it
    It will be done with rego and rwc
     
  8. sharky

    sharky Well-Known Member

    Messages:
    482
    Likes Received:
    325
    Trophy Points:
    273
    Joined:
    Aug 5, 2016
    Gender:
    Male
    Occupation:
    daredevil
    Location:
    Tweed heads
    My Bike:
    kawasaki zxr 250c
    Ooh not good, what posessed you to kick it over without the tensioner in?:( Did it jump a tooth on startup or was it already running when it skipped? If the cams are now alligned try giving it a crank by hand to check if the valves are moving freely, you should be able to feel & hear if the compression is there also, and then a proper compression test
     
    • Like Like x 2
  9. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    I didnt unscrew the Phillips head to let the rod go to put tension on the chain :( if that makes sense haha
    It jumped as I tried to start it :/
    Have realigned and feels SO much easier and yeah can hear compression:)!
    Gunna be testing compression with a comp tester in the next few days
    I'm guessing bent valves but really hoping not
    They look good and sound ok but we all know what difference half a MM can make !:/
     
  10. sharky

    sharky Well-Known Member

    Messages:
    482
    Likes Received:
    325
    Trophy Points:
    273
    Joined:
    Aug 5, 2016
    Gender:
    Male
    Occupation:
    daredevil
    Location:
    Tweed heads
    My Bike:
    kawasaki zxr 250c
    You wouldnt be the first one to mess the setting of the tensioner up. A mate of mine years ago kicked his zxr over without a tensioner in at all, or any oil for that matter after sitting dry for a month, jumped a tooth on start but ended up no damage luckily
     
    • Like Like x 2
  11. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    Let's hope I'm lucky ! Haha
     
  12. Frankster

    Frankster Grey Pride...Adventure before Dementia Staff Member Premium Member Ride and Events Crew

    Messages:
    4,017
    Likes Received:
    2,240
    Trophy Points:
    923
    Joined:
    Nov 19, 2013
    Gender:
    Male
    Occupation:
    Gardener
    Location:
    Tasmania
    Home Page:
    My Bike:
    Spada, VT250F & ZX2R
    I'm just after the engine Khaiden. Running or not.
     
  13. hazzard

    hazzard Active Member

    Messages:
    8
    Likes Received:
    3
    Trophy Points:
    173
    Joined:
    Apr 27, 2016
    Gender:
    Male
    Location:
    QLD
    My Bike:
    ZX2r-A
    Last edited by a moderator: Dec 1, 2016
  14. Khaiden Cori

    Khaiden Cori Active Member Premium Member

    Messages:
    184
    Likes Received:
    79
    Trophy Points:
    128
    Joined:
    Mar 18, 2016
    Gender:
    Male
    Location:
    Australia
    My Bike:
    1995 Kawasaki Zx2r/Zxr250
    I'm after some parts if anyone has any?

    These
     

    Attached Files:

Share This Page