Help GSX butchered wiring

Discussion in 'Suzuki 250cc Twins' started by sammundo, Feb 8, 2017.

  1. sammundo

    sammundo Member

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    So I bought a complete engine complete with 2 pairs of carbs and coils. Now, in fairness I paid 99p and when I got there the guy didn't even want that so all happy so far.
    Now I've done a few projects but have always been lucky with electrics and they have always been plug and play. The most I've done is replace points.
    I asked the chap if he still had the cdi to which he replied "No it connects straight to the points"
    At the time i didn't question it but on the way home it dawned on me that my other two older suzukis both ran cdi's and after a little research discovered the gsx250 does too....
    Anyway for 99p i wasn't to worried. I have a manual in the post which i'm sure will help with some of my questions but i thought id try and post a couple of pictures on here and maybe someone can give me an idea of what wire go where. all of the wires have been cut and i have no clue where to start.
    I'm using the engine in a project gokart so i only need the basics. I'd like to use the electric start but im not to worried about charging so do i need a rectifier?
    Also will a gs250 cdi work.No.32900 47020. I know the connectors are different but I'm working with butchered wires andway. I've found one for £20
    My engine number is gs25x 135575 I think is around 83 84?

    IMG_1329.jpg

    so this is from the pick up
    IMG_1330.jpg

    These from the other side. Ive not had the side off yet but i assume the stator.
    IMG_1331.jpg

    whats the little blue one on its own?
    IMG_1332.jpg

    I assume the two joined together are live and the others go to the pickup via the missing cdi?

    Sorry my first post is so long but any help would be greatly appreciated.
     
  2. sammundo

    sammundo Member

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    Sorry one last thing. What is the little condenser looking thing on the side of this one. I cant see it on any others ive looked at on ebay
    IMG_1333.jpg
     
  3. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

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    Looks like a condenser, doesn't this run CDI?
    The little blue wire will be the neutral light.
    Don't need any wires from stator or rectifier if your running just on battery.
     
  4. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    That coil with the condensor might just be a spare off another earlier bike like a GS or GT or even a TS , i know the early GS750's used a condensor
     
  5. Johnny

    Johnny Well-Known Member Premium Member

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    Some GSX-s had point ignition! The factory manual covers that.
     
  6. Johnny

    Johnny Well-Known Member Premium Member

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  7. sammundo

    sammundo Member

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    Maybe he wasn't so far off the mark then. Would i be right in assuming if it had points it wouldn't have pickups? I've not had chance to investigate further. Hopefully get chance next week and then decide if I'm going to start throwing money at it.
     
  8. Johnny

    Johnny Well-Known Member Premium Member

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    No pickup coils then, yeah, instead there would be the contact breaker. If it has pickups then it's still an electronic ignition and you need the "Igniter" too.

    From the parts catalogue, the first picture is points, the second is electronic:
    points.jpg electronic.jpg
     
  9. Evo

    Evo Well-Known Member

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    If it is electronic ignition the wiring you need to run these is very minimal and quite simple.
     
  10. sammundo

    sammundo Member

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    Thanks for the replies. Got my manual this morning and it's a lot easier to follow than I thought it would be.
    Cheers
     
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