Clutch for ZX2r

Discussion in 'Kawasaki 250cc In-line 4's' started by coxo, Dec 2, 2013.

  1. coxo

    coxo Active Member

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    Jim looking at your pic it's a c thanks

    Mine is slipping at high speed

    Cal could you show me a pic off a old clutch pls
     
    Last edited by a moderator: Dec 4, 2013
  2. kiffsta

    kiffsta Senior Member

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    It's definitely a c model, the Tyga kit is designed for the c model only

    Thanks

    Chris


    Sent from my iPhone using Tapatalk
     
  3. cal

    cal Well-Known Member Premium Member

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    no worries mate, after work today i'll take a few example shots for you, and show you part numbers and quantities
     
  4. coxo

    coxo Active Member

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    Thanks very much cal and every one that's helped me
     
  5. cal

    cal Well-Known Member Premium Member

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    here's what a shot ZxR clutch looks like:

    clutch1.jpg

    now, see the thick plate has hot blue all around it? thats friction from slipping over the years and burning our the plate, the thin plate has 3 hot-spots from warping.:

    clutch3.jpg

    heres one of the fiber, it does not look too bad, but the material is worn thin, as the friction plate is shown in this photo is how it should be installed. :

    clutch2.jpg

    the housing and springs should look like this, my springs were way under tolerance, possibly why the clutch slipped in the first place:

    1266437_10201933383285559_396314256_o.jpg

    here are part numbers and quantity. quote these number directly to the parts guy at you're local kawasaki dealer.


    *clutch fibers x5, part number -13088
    *inner steel plate (thick one), x4, part number -13089A
    *outer steel plate (thinner one) x4 part number -13089
    *springs x4 part number -92081
     
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  6. cal

    cal Well-Known Member Premium Member

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    also, vernier calipers cost $30 from supercheap, and its actually not a bad product. use it to balance the floats in you're carbies, and also use it to measure the clutch fibers and springs. get the digital set. - and maybe a impact driver while you are there mate.

    -callan.
     
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  7. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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  8. cal

    cal Well-Known Member Premium Member

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    ^^ wow, its the same... but half the price, winning!
     
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  9. coxo

    coxo Active Member

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    Thanks cal
    will I get those parts in oz ok ?

    Think ill just buy a whole new clutch
    Then I know its done
     
    Last edited by a moderator: Dec 6, 2013
  10. cal

    cal Well-Known Member Premium Member

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    yeah mate, like i said, kawasaki stock all those parts, takes usually one working day for the shop to get them delivered. - remember to re-adjust the clutch cable too, i imagine it will be backed right off. new clutch will be very thick.
     
  11. coxo

    coxo Active Member

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    Cal I orderd the clutch today hopefully it's the right on I orderd a 250 balius one and cross referenced it with the part number you gave me
    But it was only half a part number but half it tied up what they had
    So fingers crossed full clutch only cost $210
     
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  12. cal

    cal Well-Known Member Premium Member

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    should be a winner mate, goodluck :thumb_ups:
     
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