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Discussion VT250F carbs

Discussion in 'Honda 250cc Twins' started by Frankster, Oct 24, 2024.

  1. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    I recently came across a VT250F owner in Queensland who has removed the standard 2 x carb setup on his VT250F and replaced it with a single VM32 on a custom-made manifold. I have attached some pics of his work. He said he made this change because he was having so much trouble with the standard carbs flooding and the bike not starting etc.

    My question(s) to the group...

    As a non-mechanic, I was under the impression that the length of the runner (inlet boot) had a direct affect on fueling. The custom manifold he uses is much longer than the standard intake where the carb is very close to the inlet. Is there a 'rule' regarding this e.g. how far way from the inlet valve(s) the carb can/should be?

    Seeing this custom carb job, I got to thinking if there was any other 'options' for replacing the standard CV carbs on the VT250F? These carbs are already rare and parts for them are NLA. Most of the carbs I have worked on have different needle jets to what is stated in the manual

    Custom Manifold 1.JPG Custom Manifold 2.JPG Single Carb 2.JPG Single Carb.JPG
     
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  2. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    I can offer this as assistance (advice) in the FZR400 race kits there's 10mm shorter carb manifolds for higher RPM torque and peak power.

    There's all sorts of magical resonance and low/high pressure pulse generation and reflection occurring in the inlet tract, off resonance causes torque and power dips.

    The Mazda 787B had amazing variable length intake trumpets for resonance tuning
    https://www.roadandtrack.com/car-culture/a36062874/mazda-787b-r26-variable-length-intake/

    That said, it would be interesting to take it for a ride to see how it performs.
     
  3. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    I'm not concerned with inlet trumpets; my query relates to the length(s) of the inlet manifold. The Carb is at least 150mm away from the front cylinder inlet and at least 250mm away from the back cylinder inlet. everything about this setup screams 'it shouldn't work' to me. Replacing 2 carbs that sit on top of the inlet boots with one carb that is far away from the inlets and having unequal lengths to each cylinder just seems to be 'not right' to me.

    I can't see how the emulsified fuel/air mixture remains gaseous given the distance it has to travel to get to the cylinders. I think that the carb he is running is not a CV carb, so does that have any affect on the this setup?

    If bringing the carb closer to the inlet valve moves the power/torque peak higher up the rev range, then these extremely long inlet must make zero power as the revs rise. I'd love to take the bike for a ride, but that's not possible. In the end, I am trying to determine if this a workable solution for replacing the standard carbs with something more tuneable and offering better or similar performance to the standard carbs.

    Very Long Manifold 2.jpg Very Long Manifold.jpg
     
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  4. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    Last edited: Oct 24, 2024
  5. Murdo

    Murdo The Good Doctor Premium Member Contributing Member

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    Some points to consider-
    the lenghts need to be the same,
    the fuel flow path has to be equal ie equal amount to each cylinder,
    longer runners do give torque at lower engine revs ie more cylinder "stuffing",
    that bike is using a two stroke type Mikuni slide carb,
    that air filter is too small compared to original.
    What about two CB125 slide carbs on original manifolds?
     
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  6. gregt

    gregt Well-Known Member Premium Member

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    Better IMO to use a single carb on a Harley style "T" manifold. CV or slide shouldn't matter.
    That manifold pictured is way too big volume which is why the odd lengths work.
    I'd pick the VM is jetted quite rich on the idle/slowrun side.

    CV's do seem to get a better vacuum signal on short manifolds.

    Probably an opening for someone to offer a single carb conversion kit.
    Fabricated manifold, talk to Mikuni Oz about a carb deal and it's done.
     
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  7. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    That's what I thought, but after reading @gregt post I now understand how this odd configuration might actually work. I think Greg's idea/suggestion of a HD 'T' connection makes the most sense to me. I understand that the 2-stroke carb pod filter might be an issue, but I was told non-CV carbs running pods are more tuneable than CV carbs with pods (i.e. NOT tuneable)...correct me if I'm mistaken.

    @ruckusman is right about the amount of space I can play with in the carb (under tank) area, but I think that will be a problem to worry about way later. The standard carbs and airbox take up a lot of space, so it might not be a big problem especially if I go down the 1 carb feeding both cylinders path.

    "What about two CB125 slide carbs on original manifolds?" That's the other route that could be taken. The Keihin VD6 carbs on the stock VT250F are 32mm units, so finding something that has the equivalent flow and fuel supply rates might be a good idea. it's not a problem I need to solve right now, but it is good for me to hear what experienced people on here have to say; plus I like the idea of making something unusual (that works) to replace the stock VT250F carbs.
     
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  8. Murdo

    Murdo The Good Doctor Premium Member Contributing Member

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  9. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    Yes, they are pretty cheap to buy. I might buy a 32mm and have a play.

    My problem isn't the carb per se, it's my lack of skills (not being able to weld).

    What should I make the 'T' piece from? Should it be a hard 'T' piece or should I try and build some rounding into the shape to help move/flow the air/fuel mixture better? More like a 'Y' shape.

    upload_2024-10-25_9-52-22.png
     
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  10. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    FWIW - there are curves and elbows in 316 stainless available for hand rails - you may be able to find something pre-bent in the correct diameter that needs to be cut and then joined.

    316 is a bugger to work with, though it's easier cut with abrasives, and shaped with abrasives, it can also be joined with braze so no actual welding required.

    Would a pair of those with pod filters fit?
     
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  11. gregt

    gregt Well-Known Member Premium Member

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    I'd do an arched curve piece going between the two inlet manifold rubbers.
    I'd then weld the tube to mount the carb at the center point of the arch.
    This should IMO only be long enough to get the carb outside the frame.

    Size the arch piece to fit the rubbers - and the "T" leg to suit the carb ID.
    Mild steel tube will do. Try it and if it's good,zinc plate the tubes.
    No radiusing of the joint - just take the sharp edges off with emery cloth.

    Tuned length is immaterial as with the fairly wide spaced firing intervals
    each cylinder has the full manifold to draw from.
     
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  12. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    I thought we were looking at one of those carbs mounted to a 'Y' piece and either sitting the carb outside the frame or in the area normally occupied by the standard carbs/airbox. I didn't realise we were discussing mounting a pair of them. I'm not keen on the 'pair' idea as it adds much more work e.g. syncing dual throttles, dual chokes, fuel supply etc etc. I don't think an FCR carb needs an airbox, so having one carb and removing all of those other 'bits' is actually a big bonus of this 'HD setup' idea.

    @gregt mikuniOZ sell a VM32 for $220. I might get that cheap aliexpress one that @Murdo linked to play around and get the real thing if needed. Does anyone have any experience with the aliexpress units? Do they work or are they rubbish?

    upload_2024-10-25_11-32-5.png
     
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  13. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    I just mentioned a pair as that's potentially less work than the Y shaped manifold - needs to fit though, obviously.
     
  14. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    All good.
     
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  15. gregt

    gregt Well-Known Member Premium Member

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    To do a replacement pair,don't they have to at least be semi-downdraft ?
    Long time since I've handled VT250 carbs but memory says they're like
    all the Honda V's and mounted on an angle.
    For direct replacement this limits your options. FCR's or the Yoshi semi downdrafts.
    Vm's don't like anything past 15degrees off horizontal. Best dead level.

    Chinese carbs. Local bucket guys swear by "genuine" OKO carbs. I'm told anything
    else is a lottery.
     
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  16. Murdo

    Murdo The Good Doctor Premium Member Contributing Member

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    Got one on my AG250 Yamaha and it has been fine.
     
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  17. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    Yes, and they're a PITA to work on. A single FCR carb is a very attractive option on many levels.

    I'll get an OKO knockoff to start with so I can get all the connections, throttle, fuel etc sorted and then I'll cough up for the real thing. I have an OKO PWK34 flatslide, but I'll get a 32mm unless someone thinks the 34mm won't be overkill.

    Normal.jpg
     
  18. maelstrom

    maelstrom LiteTek Premium Member 250cc Vendor Contributing Member

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    The tuned length is the distance from the valve seat to the end off the bellmouth. It doesn't matter where the carb is for that calculation.
     
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  19. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    When I was at Broadford recently, I asked about carbs with a few racers and they basically said exactly that about Chinese carbs. Some work fine and others are impossible to tune. They're so cheap, they throw the bad ones away. My friend from TAS said they bought 4 carbs from the same chinese company for the bucket engines...2 worked fine and 2 didn't...exact same carbs
     
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  20. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    So, in the case of the uneven length inlet runners on this VT250F, will it be difficult to tune?
     

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