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ZZR 250 Cylinder/piston measurement

Discussion in 'Kawasaki 250cc Twins' started by r_jay, Sep 13, 2017.

  1. r_jay

    r_jay Member

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    Hi all,

    Have recently purchased a 2002 ZZR250 that is in good nick except for engine damage. I have pulled it down and no 2 big end is stuffed. I have a manual on PDF but I am missing the page with the cylinder/piston specs. Can someone please advise me the limits so I can measure?
    I am hoping to get away with new pistons and no rebore. Will post pics later.

    Thanks.
     
    r_jay, Sep 13, 2017
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  2. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

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    PkCy1lq.png
     
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    Linkin, Sep 13, 2017
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  3. risky

    risky risky

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    might be able to have number 2 big end metal sprayed and reground to standard.
     
    risky, Sep 13, 2017
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  4. r_jay

    r_jay Member

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    Thank you very much!
    Yes have only got top end off so far, which looks surprisingly ok. It was ran without oil after a change apparently. A shame as the rest is very good and very little damage to standard fairings. I am doing it up for wife to ride at this stage. About to head off to work for a week to fix other peoples stuff so will update then.

    Cheers
     
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    r_jay, Sep 13, 2017
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