Generator cover

Discussion in 'Suzuki 250cc In-line 4's' started by Jessica, Mar 29, 2014.

  1. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    Quick question. Does any one know the part number for the generator cover (LHS) on the across?

    Mine is damaged and weeping oil. Did do a patch job a while back but was only a temp fix.

    Looking to track down a new one..

    Or if anyone knows of a good way to properly fix it.

    Cheers jess
     
  2. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
  3. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    strange, thank you for the link... think i might have to look into repairing it. most wreckers i have call don't have it or wont separate it from the rest of the engine. which is fair i guess

    will keep searching the web

    thank you again for the help :)
     
  4. kiffsta

    kiffsta Senior Member

    Messages:
    9,066
    Likes Received:
    6,872
    Trophy Points:
    1,168
    Location:
    Brisbane
    Try suziparts.com.au, from memory .they are about $230 delivered , try your local Suzuki dealer, the across was sold here so they should be able to source the parts for you


    Sent from my iPhone using Tapatalk
     
    • Like Like x 1
  5. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
    Last edited: Mar 29, 2014
  6. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

    Messages:
    6,406
    Likes Received:
    4,795
    Trophy Points:
    1,148
    Location:
    Tamworth, NSW
    Post it to me and I can weld it for you.
     
  7. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    Will post some pics in the morning of the quick repair job i did a few months ago ( 1 day before my P test ) so it was fairly rushed.

    Along with some more details , sadly dont think i have any pics of it before the repair.

    Update soon :)
     
    • Like Like x 1
  8. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    Here is an image of the cover/damage before my quick repair.

    image.jpg
     
  9. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    Here is the very fast patch job i did. As you can see not sanded back.. I used a poxy putty and was not really sure what i was doing..

    Also the repair was done with the cover still on the bike, so was fighting with oil still weeping out.

    I am due for an oil change in a few weeks so was thinking about doing a far better repair job.

    Sanding back the current putty, also thinking about doing a small patch on the inside of the cover.

    I did get a quote for a new part, it was under $200 but still out of my budget which is why i am going down the repair road. image.jpg image.jpg image.jpg
     
  10. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
    It looks more like dings and scratches than a crack .... I would go your plan B

    Take it off and get stuck into it from both sides ....

    As mentioned before my biggest mistake was way too much filler and then having to spend ages getting it down to a smooth level..... at least the inside doesnt have to look pretty.
     
    • Like Like x 1
  11. Phil

    Phil Senior Member Contributing Member

    Messages:
    3,613
    Likes Received:
    1,549
    Trophy Points:
    923
    Location:
    Sunshine Coast Qld
    Totally agree with Grey, that seems able to resurrect to a good condition.
    Trying to find one may not be so easy as an engine would have to be cactus before someone will part with the cover.
     
  12. Jessica

    Jessica Well-Known Member

    Messages:
    66
    Likes Received:
    55
    Trophy Points:
    213
    Location:
    Sydney
    Cool love a bit of D.I.Y ;)

    Thank you for the input at least i know my thinking was on the right track..

    Will post the results in a few weeks :)


    Cheers again
     
    • Like Like x 2
  13. risky

    risky risky

    Messages:
    4,555
    Likes Received:
    1,177
    Trophy Points:
    923
    Location:
    newcastle,australia
    sand back to metal and wash in acetone to get all the oil out. give another sand and use a metal filler lightly.better to do 3 slow layers than a big one.lightly sand into shape and a quick coat of spray silverfrost on outside and bob should be your uncle. the trick is to clean all oil residue.
     
    • Like Like x 2
  14. risky

    risky risky

    Messages:
    4,555
    Likes Received:
    1,177
    Trophy Points:
    923
    Location:
    newcastle,australia
    forgot to ad....acetone can be bought from fibreglass suppliers like FMS.
     
    • Like Like x 1
  15. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

    Messages:
    2,428
    Likes Received:
    1,173
    Trophy Points:
    823
    Location:
    Beenleigh
    or bunnings but probably dearer
     
    • Like Like x 1
  16. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

    Messages:
    10,931
    Likes Received:
    6,723
    Trophy Points:
    1,168
    Location:
    North by NW NSW Oztralia - Tamworth
    And when I paint things like covers or whatever that are near heat or will get hot I use caliper paint or just engine enamel.
     
    • Like Like x 1
  17. risky

    risky risky

    Messages:
    4,555
    Likes Received:
    1,177
    Trophy Points:
    923
    Location:
    newcastle,australia
    did not think bunnings would stock acetone. thinners would do ?
     
    • Like Like x 1
  18. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

    Messages:
    2,428
    Likes Received:
    1,173
    Trophy Points:
    823
    Location:
    Beenleigh
    I bought a 4 litre can, when I cleaned my carbs.
     
    • Like Like x 1

Share This Page