Help My 2001 ZZR250

Discussion in 'Kawasaki 250cc Twins' started by Sandra, Sep 17, 2015.

  1. Linkin

    Linkin The Mechanic Premium Member Contributing Member Dirty Wheel Club

    Messages:
    4,741
    Likes Received:
    2,886
    Trophy Points:
    943
    Location:
    Sydney NSW
    Valve clearances are easy to check. You need feeler gauges. You have to remove the rocker cover and use the gauges to check the clearance between the camshaft lobe and the valve. You'll need to refer to the service manual for the valve specs.

    What happens is that the valve seats (they seal compression gasses) wear and start recessing. This causes the valve clearance to become tight. Which in turn means the valve is open longer, doesn't cool down as much (critical for exhaust valves) which can eventually burn them or crack them.

    As for clutch/roll starting... it's easy if you have a slightly downhill road. Sit on the bike, start rolling in neutral, clutch in. Once you have some speed, pop into 1st or 2nd (2nd is easier), let the clutch out, give it a bit of throttle. If it fires, keep the throttle on and pull in the clutch.
     
  2. Th3_Huntsman

    Th3_Huntsman Senior Member Contributing Member

    Messages:
    2,428
    Likes Received:
    1,173
    Trophy Points:
    823
    Location:
    Beenleigh
    Frustrating issue. Have you tried some start ya bastard? So wierd that it just wont start.
     
  3. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    Yes i have a can of that, but a bit pointless to use it if the airbox and carbies aren't attached.

    Yes it is very frustrating, i have packed it up for today and will try again tomorrow
     
  4. Murdo

    Murdo The Good Doctor Staff Member Contributing Member Ride and Events Crew

    Messages:
    6,406
    Likes Received:
    4,795
    Trophy Points:
    1,148
    Location:
    Tamworth, NSW
    Is there any sign of fuel spitting back out of the carbs when you crank it? If so, this is a sign of inlet valves too tight (not enough clearance) and will need to be adjusted.
     
  5. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    No fuel seen
     
  6. kiffsta

    kiffsta Senior Member

    Messages:
    9,066
    Likes Received:
    6,872
    Trophy Points:
    1,168
    Location:
    Brisbane
    if the airbox is off, I would whip the carbs off and pull the slow jets out and make sure they are clean, you can also try and cover the inlets to the carbs with a rag to richen the air fuel mix
     
  7. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    I will pull the airbox right out tomorrow, and put the rubber boots in hot water so i can fit them back on the carbys.

    It is great of fuel, but i will check the jets while i am at it
     
  8. thebeefsalad

    thebeefsalad Well-Known Member

    Messages:
    490
    Likes Received:
    301
    Trophy Points:
    273
    Location:
    San Antonio, Texas USA
    That's a vacuum operated petcock isn't it? What kinda shape is the vacuum line in?
     
    • Like Like x 1
  9. kiffsta

    kiffsta Senior Member

    Messages:
    9,066
    Likes Received:
    6,872
    Trophy Points:
    1,168
    Location:
    Brisbane
    @Sandra , how did you get on ?
     
  10. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    All good.

    have to dismantle the back end of the bike to remove the airbox, and ended up removing the carbs as well. But after all that the bike is running well just need to adjust the idle.

    I took it for a run around newcastle city, it runs better then it did before, so i am really happy now.

    All the advice was great appreciated
     
    • Like Like x 4
  11. kiffsta

    kiffsta Senior Member

    Messages:
    9,066
    Likes Received:
    6,872
    Trophy Points:
    1,168
    Location:
    Brisbane
    good to hear you are back on the road Sandra
     
  12. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    Thanks, will take it out again today.
     
  13. Phil

    Phil Senior Member Contributing Member

    Messages:
    3,613
    Likes Received:
    1,549
    Trophy Points:
    923
    Location:
    Sunshine Coast Qld
    Hi Sandra
    Great to hear you are on the road again :thumb_ups:
     
  14. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    Thanks Phil,

    It has been a while, glad to be back on my bike again
     
  15. Phil

    Phil Senior Member Contributing Member

    Messages:
    3,613
    Likes Received:
    1,549
    Trophy Points:
    923
    Location:
    Sunshine Coast Qld
    I know exactly how you feel, I've been off the road for nearly 3 months...not bike related at all.
    My leg operation has been sorted at long last and boy am I ready to hit the road.
     
  16. risky

    risky risky

    Messages:
    4,555
    Likes Received:
    1,177
    Trophy Points:
    923
    Location:
    newcastle,australia
    good news sandra- up to the ride to sawtell next weekend.good bunch of blokes who enjoy a chin wagand a laugh.i might even wind up the huntsman and kiffsta is always happy.murdo is tops and the tamworth people are always good fun. damus is trying to make it and this old coot will be tail end charlie if anyone strikes trouble.
     
  17. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    i will be in tamworth at my brother's wedding, but the bike will stay home as my car is required.
     
  18. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    You will be on the road again soon too
     
  19. risky

    risky risky

    Messages:
    4,555
    Likes Received:
    1,177
    Trophy Points:
    923
    Location:
    newcastle,australia
    you might pass me on friday if damus cannot make it silver helmet with risky on it.
     
  20. Sandra

    Sandra Active Member

    Messages:
    63
    Likes Received:
    25
    Trophy Points:
    188
    Location:
    Newcastle
    Not heading up until saturday
     

Share This Page