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Pinned Coil On Plug conversions - COP

Discussion in 'Tech Tips' started by Linkin, Aug 24, 2017.

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  1. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    Ok i think mine must have been changed then
     
    my67xr, May 17, 2020
    #141
  2. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    May have been asked before but does it matter if coils 1&4 run to the yellow connector and 2&3 go to the white connector in the loom or the other way , or irrelevant?

    Loom making 101

    loom making.png
     
    Last edited: May 19, 2020
    GreyImport, May 19, 2020
    #142
  3. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    It wont run if they're connected the wrong way around
     
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    my67xr, May 19, 2020
    #143
  4. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    Definitely relevant as it will be triggering spark 180 degree out of sync otherwise
     
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    ruckusman, May 19, 2020
    #144
  5. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Ok so the 3LN6 here was running before it was parked .... yellow connector goes to the 'top' coil which runs #1&4 .... so Ill go with that
     
    Last edited: May 19, 2020
    GreyImport, May 19, 2020
    #145
  6. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    Correct, just checked mine
    Yellow plug for coil's 1 and 4
    White for coil's 2 and 3
     
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    my67xr, May 19, 2020
    #146
  7. Mike Green

    Mike Green Well-Known Member Premium Member

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    I had triggering issues on my build and got them crossed over. Had flames in the intakes, quite exciting.
     
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    Mike Green, May 19, 2020
    #147
  8. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Halfway there

    harness 1 and 4.png b.png

    harness 1 and 4.png
     
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    Last edited: May 19, 2020
    GreyImport, May 19, 2020
    #148
  9. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    COPs FZR250.jpg COPS wiring 2.png
     
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    GreyImport, May 20, 2020
    #149
  10. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    Your second picture is missing the yellow terminal lock on the left
    And do you have the boot's for those coil's, the one's that sit just below the top's of the coil's ?
     
    my67xr, May 20, 2020
    #150
  11. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    That terminal lock is still in the connector ... thats how they come in the pack

    No boots came with them .... theres some on the set of 4840s I have.
    I guess they seal the 'join' in the sticks there as they sure wont be sealing anything in the rocker cover of the FZR like they would in their normal line of duty .... they stick out a mile :lolsign:

    4840.png
     
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    GreyImport, May 20, 2020
    #151
  12. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    Last edited: May 20, 2020
    my67xr, May 20, 2020
    #152
  13. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Yea some big heatshrink sounds a winner ..... I was checking earlier about how much they will vibrate as nothing is supporting the top ends ... especially redlining in each gear
     
    GreyImport, May 20, 2020
    #153
  14. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    What length are your coil's ?
    Mine are 5" long, top to bottom, there is 1.5" of it sitting above the rover cover
     
    my67xr, May 20, 2020
    #154
  15. Frankster

    Frankster Grey Pride...Adventure before Dementia Premium Member

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    They sit nice and snug in the ZXR

    COP ZXR.JPG
     
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    Frankster, May 20, 2020
    #155
  16. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Yep same ..... and having that rubber grommet down low certainly locks them into place 100% though

    That outer plastic casing actually moves .... it ended up at the top while I was trying to squeeze on some heat shrink ... Ill do the heat shrink anyway , as red is 'go fast' :D

    red cops.png


    yea but John Holmes could fit his penis into that cavern ... the FZR is more refined :fuckyou:

    cop length.png

    cop fzr.png
     
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    GreyImport, May 20, 2020
    #156
  17. my67xr

    my67xr Bike Enthusiast Premium Member Contributing Member

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    The metal looking part under the plastic layer could be some sort of RF shielding, Ferrite sheet to stop electric field's and magnetic field's from affecting any other electronic's
     
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    my67xr, May 20, 2020
    #157
  18. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    cover off.png

    red densos.png
     
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    GreyImport, May 20, 2020
    #158
  19. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    harness complete.png
     
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    GreyImport, May 21, 2020
    #159
  20. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    #3 is a bit of a tight fit cuz of the thermo housing
    Just need a test run to see if they actually work or moreso that the technician wired them correctly :help: :D



    COPs in situ 1.png COPs in situ 2.png COPs in situ 3.png COPs in situ 4.png
     
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    GreyImport, May 22, 2020
    #160
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