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Pinned Coil On Plug conversions - COP

Discussion in 'Tech Tips' started by Linkin, Aug 24, 2017.

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  1. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Yes .... have to do a trip to Jaycar for those and a few other bits .. we have a big brand new store just opened here

    Spare harness u say? ..... :lolsign:


    harness spares 1.png coil plugs 3.png

    So this is definately the original setup


    coil setup stock.png
     
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    GreyImport, May 17, 2020
    #141
  2. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Ok i think mine must have been changed then
     
    my67xr, May 17, 2020
    #142
  3. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    May have been asked before but does it matter if coils 1&4 run to the yellow connector and 2&3 go to the white connector in the loom or the other way , or irrelevant?

    Loom making 101

    loom making.png
     
    Last edited: May 19, 2020 at 1:10 PM
    GreyImport, May 19, 2020 at 12:26 PM
    #143
  4. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    It wont run if they're connected the wrong way around
     
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    my67xr, May 19, 2020 at 1:12 PM
    #144
  5. ruckusman

    ruckusman White Mans Magic Master Premium Member Dirty Wheel Club

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    Definitely relevant as it will be triggering spark 180 degree out of sync otherwise
     
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    ruckusman, May 19, 2020 at 1:18 PM
    #145
  6. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Ok so the 3LN6 here was running before it was parked .... yellow connector goes to the 'top' coil which runs #1&4 .... so Ill go with that
     
    Last edited: May 19, 2020 at 1:25 PM
    GreyImport, May 19, 2020 at 1:20 PM
    #146
  7. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Correct, just checked mine
    Yellow plug for coil's 1 and 4
    White for coil's 2 and 3
     
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    my67xr, May 19, 2020 at 1:26 PM
    #147
  8. Mike Green

    Mike Green Member

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    I had triggering issues on my build and got them crossed over. Had flames in the intakes, quite exciting.
     
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    Mike Green, May 19, 2020 at 4:37 PM
    #148
  9. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Halfway there

    harness 1 and 4.png b.png

    harness 1 and 4.png
     
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    Last edited: May 19, 2020 at 9:46 PM
    GreyImport, May 19, 2020 at 9:26 PM
    #149
  10. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    COPs FZR250.jpg COPS wiring 2.png
     
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    GreyImport, May 20, 2020 at 11:05 AM
    #150
  11. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    Your second picture is missing the yellow terminal lock on the left
    And do you have the boot's for those coil's, the one's that sit just below the top's of the coil's ?
     
    my67xr, May 20, 2020 at 11:17 AM
    #151
  12. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    That terminal lock is still in the connector ... thats how they come in the pack

    No boots came with them .... theres some on the set of 4840s I have.
    I guess they seal the 'join' in the sticks there as they sure wont be sealing anything in the rocker cover of the FZR like they would in their normal line of duty .... they stick out a mile :lolsign:

    4840.png
     
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    GreyImport, May 20, 2020 at 11:40 AM
    #152
  13. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    • Nice Work Nice Work x 1
    Last edited: May 20, 2020 at 6:31 PM
    my67xr, May 20, 2020 at 6:18 PM
    #153
  14. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Yea some big heatshrink sounds a winner ..... I was checking earlier about how much they will vibrate as nothing is supporting the top ends ... especially redlining in each gear
     
    GreyImport, May 20, 2020 at 6:27 PM
    #154
  15. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    What length are your coil's ?
    Mine are 5" long, top to bottom, there is 1.5" of it sitting above the rover cover
     
    my67xr, May 20, 2020 at 6:37 PM
    #155
  16. Frankster

    Frankster See the World before you leave it Staff Member Premium Member Ride and Events Crew

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    They sit nice and snug in the ZXR

    COP ZXR.JPG
     
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    Frankster, May 20, 2020 at 6:44 PM
    #156
  17. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    Yep same ..... and having that rubber grommet down low certainly locks them into place 100% though

    That outer plastic casing actually moves .... it ended up at the top while I was trying to squeeze on some heat shrink ... Ill do the heat shrink anyway , as red is 'go fast' :D

    red cops.png


    yea but John Holmes could fit his penis into that cavern ... the FZR is more refined :fuckyou:

    cop length.png

    cop fzr.png
     
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    GreyImport, May 20, 2020 at 8:18 PM
    #157
  18. my67xr

    my67xr Bike Enthusiast Staff Member Premium Member Contributing Member

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    The metal looking part under the plastic layer could be some sort of RF shielding, Ferrite sheet to stop electric field's and magnetic field's from affecting any other electronic's
     
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    my67xr, May 20, 2020 at 9:22 PM
    #158
  19. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    cover off.png

    red densos.png
     
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    GreyImport, May 20, 2020 at 10:35 PM
    #159
  20. GreyImport

    GreyImport Administrator Staff Member The Chief Contributing Member

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    harness complete.png
     
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    GreyImport, May 21, 2020 at 3:19 PM
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